Why do concrete slabs crack?

posted by Bob

Concrete is one of the most long lasting, economical building materials ever devised by man. When placed properly and in the right application it will last a long, long time. However, (don’t you just love it when a “however” follows an opening positive statement) nothing good lasts forever and concrete is no exception. It will crack; it is just a matter of when. Take a look at the sidewalk, the driveway, even the floor in stores where the concrete is not covered with tile. They have cracks.

Some of those cracks appeared within hours of pouring. Others took many years to develop. So, if we can put a man on the moon why can we make concrete that won’t crack?

The answer to this is more complicated than I can deal with in this short blog. I also don’t actually know the complete answer so I will just blame it on being too complicated. Seriously I do know some of the causes and even what you can do to avoid them. If you already have cracks, reading this article may be entertaining but it won’t help your cracks. This blog is about avoiding cracks. Without further ado, cracks fall into one or more of several categories: 1) plastic shrinkage 2) settlement 3) drying shrinkage 4)chemical 5) corrosion and 6) overload. Let’s look at these one at a time and see what causes them. By knowing what causes cracks you can help avoid them. Keep in mind this in not a doctoral dissertation so I am going to oversimplify.

1) Plastic shrinkage cracks occur when water evaporates too quickly from the surface. This causes the top of the slab to dry more quickly than the bottom and they pull each apart. This is more likely to happen when it is hot, windy or there is low humidity. To avoid this use proper curing procedures. The key is to keep the surface moist. This can be done by placing wet burlap, mats or towels on the concrete. You can also put your sprinkler on the mist setting and let it run. There are also chemicals that can be applied that retard the water evaporation. The time to begin any of these processes is after the final trowel application and the concrete has stiffened to the point where a wet burlap bag would not leave an impression on the concrete. In very warm weather this may need to be continued for several days. It may seem silly to water new concrete the way you would new grass, but that is exactly what you need to do. Not to complicate things but it is possible on cool, overcast days that you don’t need to do any of this.

2) Settlement cracks occur when the ground under the concrete moves. This can be the result of poorly compacted soil, the wrong kind of soil (sand), water erosion or tree roots. If you have poorly compacted soil, dig it out and replace it with crushed stone before placing the concrete. If you have a situation where water drains across the sidewalk, backfill first with several inches of gravel. If I were a younger man I would go through the neighborhood and plant trees for free as long as they would let me plant them next to the sidewalk. Then when the trees grew and the roots took over I would come by and offer to replace the sidewalk-which would not be for free. If you plan to stay in your home for a while don’t plant trees next to the sidewalk.

3) Drying shrinkage occurs when a slab that is restrained is drying and shrinking. This usually does not occur on free floating slab. It is more of a problem when a slab is tied into another structure like a wall with rebar.

4) There are two ways that chemical reactions can crack concrete. The first is because the concrete itself contains aggregates or cements that simply are not compatible. This isn’t something you should be too concerned about because the manufacturer of the concrete should already know which of these is an issue in your area. The second one is very much under your control. A few years back my church built a beautiful new sanctuary. In front of the church is a large concrete apron that goes out to the street. I told them DO NOT PUT SALT on this slab for a few years. Use sand. So what did they do, they used salt. Guess what. It looks awful. They wanted to blame the contractor. I told them the church did not have a “prayer” of winning that argument.

5) Corrosion occurs when concrete that contains steel re-bar or steel wire mesh gets wet and comes in contact with oxygen. The only way this can happen is when small cracks develop in the concrete due to one of the reasons stated above and channel water into the crack. When water reaches the steel it begins to rust. Rust is expansive. As the steel rusts it pushes out and causes even more cracking. The prevention here is to make sure you treat all little cracks before they become big cracks. See my other blogs for fixing cracks.

6) Concrete is designed to take a certain load. Most sidewalks and residential driveways are designed to take the weight of a car or small truck. If you should decide to back up a loaded tandem axle dump truck or an M-60 tank (for you younger folks that’s what we had when I was in the 1st Armored Division a long time ago) on your driveway, don’t be surprised if it cracks.

It is important to know the way the pros avoid at least some types of cracks. They use control joints. Control joints are basically an acknowledgment that concrete will crack. The control joints can help to eliminate cracks or in a worse case scenario channel where the cracks will appear. Have you ever notice how your sidewalk or driveway has either dividers essentially making several slabs out of one big slab or it has cuts running through it every 3 or 4 feet? These are control joints. There is no set pattern for how often you need these. There are a lot of factors involved here. Maybe I will deal with that in a separate blog.

Finally, for those of you who this is too late for and you already have cracked pavement. I would not be doing my duty if I didn’t remind you that Sakrete has a full line of crack filling and concrete repair products that will help make your concrete cracks a problem of the past.



Susie, it’s a little unclear from the description what is actually happening; however, if you are trying to fill the cracks with a material make sure it’s flexible. Our Sakrete Self Leveling Polyurethane Sealant will help fill the cracks and avoid water from penetrating (freeze/thaw). For deep cracks more than ½” use Sakrete Backer Rod, then fill over the backer rod with sealant.
- Chris Technical Services
Wednesday, September 30, 2015 at 2:25 PM

I just had a driveway replaced. Expansion joints were cut in to the cement but did not go all the way to the foundation of the house. There is about 4 inches from the end of the cut expansion joint to the house foundation that is solid. But now each cut expansion joint from end of the cut to the house foundation has a crack in it that goes from the edge of the foundation down into the cut expansion joint. They did place a rubber is expansion spacer between the old foundation and the new concrete. Now what??? Thanks.
- Susie
Tuesday, September 29, 2015 at 7:25 AM

Harry, we suggest contacting the contractor or another professional to inspect the job. 4" for a slab is typically the minimum thickness.
- Chris Technical Services
Thursday, September 24, 2015 at 10:04 AM

I just had cement poured for a crawl space that is 16'x17' x 2 inches. While it was drying I noticed about 6 cracks about 10' long. Is this normal or should the contractor do it over.thanks, Harry Doc4183@aol.com
- Harry
Tuesday, September 22, 2015 at 4:47 PM

Where the weight of water is divided by the weight cement in a cubic yard of concrete to get the water-cement ratio, the proper water-cement ratio for driveway concrete is 0.45 or lower. Concrete should be cut into squares within 24 hours of placement to be effective.I would use welded wire reinforcement to hold these cracks tightly together. The sub grade should be free of topsoil or roots and compacted with a compacter. The concrete should be cured with a curing compound. The aggregate is also important.
- Potts
Sunday, September 6, 2015 at 7:43 PM

Greg, Sakrete Maximizer is used for applications requiring a minimum of 2” depth. You should let the concrete cure for the full 28 days before adding an epoxy or stain. The vibration from the grinder may have caused the hairline cracks however the epoxy should be able to fill in these cracks that you are seeing. Make sure that when adding to an existing slab that expansion joints are always honored.
- Chris Technical Services
Tuesday, March 24, 2015 at 9:42 AM

We live in Florida where the climate is humid & at night condensation builds up on surfaces which I thought would be beneficial when I used 40 bags of Maximizer Aggregate Cement Mix to bring our 5' x 10' lanai level to our kitchen floor in order enclose the area for the purpose of a small dining room under air. Well after it dried it looked great but in order to prep the cement for clear epoxy seal I used an 80 grit cement grinding wheel to tighten the pours then sprayed down with water, used wet vac to remove debris & any moisture until it dried without leaving a white film. Well the next day I go out to check & noticed hairline cracks everywhere. Now I am at a loss which product to use that will not cover up the aggregate but will seal the cracks effectively so I can clear coat it? By the way my wife loves it so much she wants to use Maximizer Aggregate for the kitchen floor too. What product would you suggest I use to prevent the same from occurring? Now both rooms are under air.
- Greg
Monday, March 23, 2015 at 3:09 AM

Carl, it sounds like the best approach would be to open those cracks up more using a chisel and remove the built up crack filler. Based on the information this may also be caused from lack of expansion joints resulting in the concrete creating its own expansion joint. After you have cleaned out the cracks and removed all the loose material, dirt, debris, etc. use either the Sakrete Top ‘N Bond or the Sakrete Polyurethane Non-Sag Sealant to patch those areas. The Sakrete Top ‘N Bond is used for cracks up to ½” down to a feathered edge. However if these cracks are still moving we recommend using Sakrete Polyurethane Non-Sag Sealant which will provide a flexible bond. The joints must be a minimum of ¼” wide and ¼” deep and a maximum of ½” deep for the Sakrete Polyurethane Non-Sag Sealant.
- Chris Technical Services
Monday, June 16, 2014 at 3:12 PM

My concrete garage floor has numerous hairline cracks. I have tried to fill them by forcing the crack filler into the crack with a flat metal tool, but the crack always reappears. Now I have a buildup of crack filer on both sides of all my cracks. How can I remove the buildup and seal those cracks in my floating garage floor?
- Carl
Saturday, June 14, 2014 at 1:35 AM

Peter, when pouring a concrete driveway you need to follow the mixing instructions on the bag. Avoid a “Soupy” mix. When using that much concrete it is recommended to rent a Concrete Mixer so you can mix multiple bags at a time. Add water in stages until the recommended amount is used. Do NOT over work the concrete and make sure to include expansion joints to avoid cracking. Expansion joints should be placed no greater than every 8 to 12 feet in each direction. Driveways should be a minimum of 4” thick and you should check with your local building codes before you start the project for any discrepancies. Use a household broom to lightly brush in traction marks and finish any unsightly trowel marks. If you have any other questions regarding this project call us at 1-866-725-7383.
- Chris Technical Services
Tuesday, May 6, 2014 at 12:14 PM



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